Description of problem:
Cracks show in one of the ground coats.
Causes:
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Difference in solubility between paint films due to the aging and hardening of the surface.
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A ground coat which has been force-dried at elevated temperatures before polishing and application of the final coat.
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Sandwiching a synthetic product such as synthetic primers between 2 coats of nitro-cellulose paint.
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Excessive delay before applying the second coat of a synthetic paint (the 1st coat has begun to dry).
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Using an “incorrect” isolating primer instead of removing the old paint.
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Strong solvents in the top coat attacking a synthetic primer that has been applied very thick with minimal or no flash off times between coats.
Note:
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The application of thick wet coats of synthetic paint increases the chances of cracking.
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The difference in flexibility between 2 types of finishes whereby the 1st coat is more flexible than the 2nd one usually leads to cracking.
Preventive measures:
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Sand the original paint very well before painting (in some cases isolate or remove old paint).
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Make sure that the temperature of the surface to be painted is the same as the ambient temperature.
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Avoid thick coats.
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Never sandwich a synthetic product between 2 NC coats.
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Perform solvent test.
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Ensure sufficient drying.
Note:
It is wise to make a test on a small surface before painting. If cracking occurs, it is best to apply GenPox isolating primer over the entire surface.
Remedy:
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In extreme cases, sand all the way through to the bare metal, clean with Valox and respray.
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In minor cases, especially with T.P.A (Thermoplastic Acrylics) you may sand with P1200 and polish.